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Ford Embraces Six Sigma

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    Do you think Ford can be turned around with Six Sigma quality?
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    Discussion Forum
    "A company which is conscious about quality and productivity only can think of Six Sigma implementation. If it has a workforce of 45000 people, it may need to train about 100 Black Belts. You can workout the cost. Under this situation I raised the question, is it affordable by a developing country?"
    Six Sigma Cost

    Dateline: June 13, 2001

    Ford has been a leader in Total Quality Management and their 'Q1' (Quality is Job #1) slogan is ubiquitous, but their recent issues of rollovers, recalls and production delays have prompted them to revitalize their quality program -- this time with Six Sigma.

    Their past TQM quality program has roots back in the 1980s. Japanese imports threatened American manufacturers. Edward Deming (see the Deming Quality Award) was brought in to lead a quality revolution. This revolution would end up turning Ford Motor Company around to become the most profitable American motor company.

    Times change and slogans grow old. Today Ford is again revitalizing their quality program, this time with Six Sigma. Their interest lies in creating a consistent approach to solving problems that can be shared across lines. Another benefit of Six Sigma, as compared to TQM, is the approach and rigor of quantifying bottom-line financial results of improvement projects and the initiative as a whole -- which lies in contrast to what Deming taught.

    Visit the New York Times Business Section to read the full story. Registration is necessary before viewing, but the cost cannot be beat (it's free).

    Source: New York Times

     
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